Product Description:
The Z series Ceramic beads shot peening media are zirconia-based ideal shot peening with high hardness and high strength, and widely used in aerospace industry and automotive industry.
The B series Ceramic beads blasting media are zirconia-based blasting beads with high hardness and surface smoothness. As one recyclable sandblasting media, it is suitable for the blasting, finishing, cleaning, deburring, surface pretreatment in the process of metal parts production and maintenance.
Features:
White color, high sphericity and smooth surface beads.
Utilization rate(20 – 30 times) higher than glass blasting media.
High hardness, unbreakable, can be recycled and used repeatedly, long service life, reduce energy consumption and reduce costs.
Lower metal surface roughness.
Less operation pressure and reduced abrasive velocity needed than glass blasting media, thus have far less abrasive breakdown and dust generation, results in cleaner working environment and better operator visibility.
Strong mechanical resistance and high toughness, but gentle with equipment and tools preserving work parts, and no metallic contamination for treated parts.
Lower wear rate. Ceramic beads has smooth surface and round solid shape,it can be rebunded in multi-angles,so it has lower wear rate in blasting process.
High hardness and toughness. Ceramic beads contains 62-66% ZrO2,it has higher hardness over 700HV and fracture toughness,which will play an important role in blasting process.
Technical Parameters:
| No. |
Parameter |
Value |
| 1 |
Color |
White |
| 2 |
Shape |
sphere/Bead/Ball |
| 3 |
Production technology |
melting method |
| 4 |
Chemical composition |
ZrO2 65% SiO2 35% |
| 5 |
Density |
3.86g/cm3 |
| 6 |
Vickers hardness |
643~785HV |
| 7 |
Dust Pollution |
NO |
| 8 |
Metal contamination |
NO |
| 9 |
Cycle index |
many times |
| 10 |
Service life |
long |
| 11 |
Equipment wear |
low |
|
Applications:
Ceramic beads sandblasting is a thorough, universal, and extensive method for blast pretreatment before coating or plating. This method is more efficient, thorough and cheaper than other pretreatment processes, and it allows flexibility to choose the cleanliness and roughness of the workpiece. Besides, the sandblasting process can generate compressive stress on the surface of the substrate, remove the oxide film, and create a physical bond to coat the substrate metal. Additionally, the quality of the pre-treatment affects the coating's adhesion, appearance, moisture resistance and corrosion resistance, which is why sandblasting is an important preprocessing method.
Ceramic bead sandblasting can be used in various fields, including medical treatment, high iron fields, automotive fields, mold and machining, and electronic equipment. For instance, it can be used in stainless steel surgical instruments and titanium alloy human implant devices in medical treatment. It is also used to improve the metal texture and form a smooth satin effect in high iron, for surface cleaning and deburring of Automotive Engine Castings in automotive field, to clean the flash and burr of machined parts in mold and machining, and it is perfect for sandblasting the shells of mobile phones, tablets and watches, to adjust the roughness and gloss of the surface.
Support and Services:
Ceramic Bead Blasting Technical Support and Service
We provide comprehensive technical support and service for Ceramic Bead Blasting. Our team of experienced engineers and technicians are available 7 days a week to answer any of your questions and provide guidance and solutions for your Ceramic Bead Blasting needs.
Our service includes:
- Troubleshooting and repair
- Installation and maintenance
- Parts replacement and upgrades
- Software and firmware updates
- Technical training and support
We also offer extended warranties and maintenance contracts to ensure that your Ceramic Bead Blasting system is running at optimal performance.
If you have any questions or need assistance, please contact us and we will be happy to help.
Packing and Shipping:
Packaging and Shipping
Ceramic bead blasting products are packaged in sealed containers to protect them from contamination and moisture. Depending on the size of the product, the packaging can range from plastic bags to drums. When shipping ceramic bead blasting products, special attention should be paid to ensure that they are securely packaged and handled with care.
